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Slide rail type wire rope automatic flaw detector

[time: 2020-06-04]
Details


The TST wire rope flaw detection (Engineering) system V3.0 is designed for on-line and real-time automatic flaw detection of single / double rope drum winding hoist. It can be adapted to different lifting forms for flexible adjustment and installation. The integration of three dimensional magnetic induction bridge and self balancing synchronous excitation technology has adopted the all-weather unattended automatic flaw detection and supervision mode, which is conducive to comprehensively and timely understanding the use of wire rope in operation and ensuring the safety of production.

Name

Product model

Structural specification

Detection of rope diameter range

Number of wire ropes

TST Wire rope flaw detection (Engineering) system V3.0

KJ578

TS-G2101C-YD

16~56mm

Single rope winding

TS-G2102C-YD

16~56mm

Double barrel winding

Product application site:



Product functional advantages:

1. quantitative qualitative detection:

Quantitative location detection

According to pattern recognition software, the damage types of internal and external fatigue, corrosion, wear and fracture of wire rope can be identified.


2. flaw detection

Electromagnetic induction signal to noise ratio: S/N > 85dB

3. wide distance flaw detection

Signal extraction distance 30mm above.


4. high speed flaw detection

Detection speed 30m/s


5. intelligent flaw detection

Intelligent automatic quantitative discrimination, classification and statistics of various internal and external injuries, and accurately assess the safety status of wire ropes.

6. big data cloud platforms

At the same time, it integrates data analysis technology such as Internet of things, big data, cloud computing and so on, so that the security monitoring information can be expanded from local to regional scale, and distributed end information will be integrated into the whole security information database, so as to achieve safety management without boundaries.


Specification parameters:    

System parameters:  

Electromagnetic induction signal to noise ratio: S/N > 85dB

The quantitative uncertainty of flaw detection is less than or equal to 1.2%.

Signal extraction distance: 0 ~ 30mm

Real time response time of flaw detection: less than 0.5ms

Sustainable detection distance: >10km

Sensor dissipation power: <50mW

Reliability check cycle: >27 Ten thousand hours

Positioning detection resolution: < 1mm

Quantitative uncertainty (P): < 0.98%

Wire rope swing value:

L= (probe inner diameter wire rope diameter) x 0.8/2


Flaw detection capability:

I The probability of damage detection is greater than 83% (I damage: damage of stress cross section loss < 2.5%).

II The probability of damage detection is greater than 91% (II damage: 2.5% or less than the stress cross section loss rate < 5%).

III The probability of damage detection is greater than 99% (III damage: 5% or less than the stress cross section loss rate < 9.5%).

Probability of exceeding limit damage probabilities: 100% (super damage: stress cross section loss rate > 9.5%)

Applicable environment:

A) The ambient temperature is -20 to +55 C.

B) Relative humidity: less than 95%RH (25 C)

C) Storage temperature environment: -40 ~ +60 C, relative humidity less than 95%


System topology :

System functions:

The data acquisition device and other ancillary facilities are conveniently installed at appropriate locations on the working site.

Wide range detection and high speed detection.

Through quantitative nondestructive detection and remote network communication, the combination of on-line monitoring technology and daily equipment management is realized.

Twenty-four The online monitoring of concealed damage of wire rope internal and external broken wires, wear, rust and fatigue can be realized by uninterrupted operation, remote monitoring and real-time warning. It can also detect data and various quantitative quantities of damage, and make safety evaluation and print report.

The use of software can be run and achieve the integration and compatibility of other control operating systems.

It has mechanical anti vibration and anti electromagnetic interference function.

It realizes the sound and light alarm of damage scene and realizes the real-time alarm function of SMS.

It has waterproof, dustproof, oil resistant and moistureproof functions.

Provide software maintenance and continuous service.


Test report:


 

 

Contact information
  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Contact: manager Guo
  • Telegram: 0379-60691666
  • Mailbox: [email protected]
  • Site: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
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