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Hello, welcome to Luoyang TST Flaw Detection Technology Co., Ltd.

Automatic detection system for steel wire rope with sheave wheel

[time: 2020-06-04]
Details


For single rope winding type / The double drum single rope winding hoist is designed on line real-time automatic flaw detection. It can adapt different lifting forms to adjust and install flexibly. It belongs to the all-purpose flaw detection engineering automation device. Create " Three dimensional magnetic induction Bridge " And " Self balanced synchronous excitation " Such as patent technology integration, the use of all-weather unattended automatic flaw detection and supervision mode is conducive to a comprehensive and timely understanding of the use of wire rope in operation, to ensure production safety.

Name

Product model

Structural specification

Detection of rope diameter range

Number of wire ropes

TST Wire rope flaw detection (Engineering) system V3.0

KJ578

TS-G2101T

20~80mm

Single rope sheave

TS-G2102T

20~80mm

Double cylinder wheel

TS-G2104T

20~80mm

Four rope sheave  

Product application site:

   

Product functional advantages:

1. quantitative qualitative detection:

Quantitative location detection

According to pattern recognition software, the damage types of internal and external fatigue, corrosion, wear and fracture of wire rope can be identified.

2. flaw detection

Electromagnetic induction signal to noise ratio: S/N > 85dB

3. wide distance flaw detection

Signal extraction distance 30mm above.

4. high speed flaw detection

Detection speed 30m/s

5. intelligent flaw detection

Intelligent automatic quantitative discrimination, classification and statistics of various internal and external injuries, and accurately assess the safety status of wire ropes.

6. big data cloud platforms

At the same time, it integrates data analysis technology such as Internet of things, big data, cloud computing and so on, so that the security monitoring information can be expanded from local to regional scale, and distributed end information will be integrated into the whole security information database, so as to achieve safety management without boundaries.


Specification parameter

System parameters:  

Electromagnetic induction signal to noise ratio: S/N > 85dB

Quantitative uncertainty of flaw detection: Less than or equal to 1.2 %

The signal has a distance of extraction. Zero ~ 30mm

Real time response time of flaw detection: Less than 0.5ms

Sustainable detection distance: >104 M

Sensor dissipation power: <50mW

Reliability check cycle: >27X104h

Voltage and current:

A Rated working voltage: 5VDC

B Voltage fluctuation range: ( Four point seven five ~ Five point two five ) VDC

C Working current: Less than 200mA

  signal system

A Output signal: Six road

B Output signal voltage range: ( Zero ~ Five ) VDC

C) Working sensitivity: more or less. 1.0V/mT

Flaw detection capability:

I Probability of damage detection 83% ( I Damage: loss of stress cross section < 2.5% Injury)

II Probability of damage detection 91% ( II Injury: 2.5% or less Loss of stress cross section < 5% Injury)

III Probability of damage detection 99% ( III Injury: 5% or less Loss of stress cross section < 9.5% Injury)

Probability of exceeding limit damage probabilities: 100% (super damage: stress cross section loss rate) More than 9.5% )

Applicable environment:

A) Ambient temperature: -20 C ~ +55 C

B) Using relative humidity: Less than 95%RH ( 25 C )

C) Storage temperature environment: -40 C ~ +60 C Relative humidity Less than 95%


System topology


System functions:

The data acquisition device and other ancillary facilities are conveniently installed at appropriate locations on the working site.

Wide range detection and high speed detection.

Through quantitative nondestructive detection and remote network communication, the combination of on-line monitoring technology and daily equipment management is realized.

Twenty-four The online monitoring of concealed damage of wire rope internal and external broken wires, wear, rust and fatigue can be realized by uninterrupted operation, remote monitoring and real-time warning. It can also detect data and various quantitative quantities of damage, and make safety evaluation and print report.

The use of software can be run and achieve the integration and compatibility of other control operating systems.

It has mechanical anti vibration and anti electromagnetic interference function.

It realizes the sound and light alarm of damage scene and realizes the real-time alarm function of SMS.

It has waterproof, dustproof, oil resistant and moistureproof functions.

Provide software maintenance and continuous service.


Test report:

       

 

Contact information
  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Contact: manager Guo
  • Telegram: 0379-60691666
  • Mailbox: [email protected]
  • Site: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
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