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  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Address: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
  • Contact: manager Guo
  • Tel: 0379-60691666
  • Mailbox: [email protected]

Cordless on-line monitoring system for port

[time: 2020-06-03]
Details

 Cordless on-line monitoring system for port


The cordless on-line real-time monitoring system for port is designed for on-line and real-time detection of cordless and belt traction wire ropes, which can be adapted to the non removable working conditions of the clasp, and is an intelligent monitoring device for intelligent flaw detection engineering. The system adopts the all-weather unattended automatic flaw detection and supervision mode, which is conducive to comprehensively and timely understanding the use of wire rope in operation and ensuring safety.

Wei The system creates three dimensional magnetic induction bridge, "variable compensation sensor", "self balancing synchronous excitation", "half closed magnetic circuit and sensor distribution", "structural form", "software" and other combined innovation technology integration, and realizes all-weather on-line real-time automatic detection, sound and light alarm, remote supervision. Damage information such as value, location and type of damage, such as fatigue, deformation, etc., and print the defect report regularly.

Name

Product model

Structural specification

Detection of rope diameter range

Applicable form

TST Automatic detection system for wire rope (cordless) of monkey car V3.0

KJ578

TS-G2101W

16~56mm

No encircling


        Product application site:

 

        Product functional advantages:

1. quantitative qualitative detection:

Quantitative location detection

According to pattern recognition software, the damage types of internal and external fatigue, corrosion, wear and fracture of wire rope can be identified.

2. flaw detection

Electromagnetic induction signal to noise ratio: S/N > 85dB

3. wide distance flaw detection

Signal extraction distance 30mm above.

4. high speed flaw detection

Detection speed 30m/s

5. intelligent flaw detection

Intelligent automatic quantitative discrimination, classification and statistics of various internal and external injuries, and accurately assess the safety status of wire ropes.

6. big data cloud platforms

At the same time, it integrates data analysis technology such as Internet of things, big data and cloud computing, so as to expand the security monitoring information from local to regional scale, and integrate distributed end information into the overall safety information database, so as to achieve safety management without boundaries.

System parameters:    

System parameters:  

Electromagnetic induction signal to noise ratio: S/N > 85dB

The quantitative uncertainty of flaw detection is less than or equal to 1.2%.

Signal extraction distance: 0 ~ 30mm

Real time response time of flaw detection: less than 0.5ms

Sustainable detection distance: >10km

Sensor dissipation power: <50mW

Reliability check cycle: >27 Ten thousand hours

Positioning detection resolution: < 1mm

Quantitative uncertainty (P): < 0.98%

Wire rope swing value:

L= (probe inner diameter wire rope diameter) x 0.8/2


Flaw detection capability:

I The probability of damage detection is greater than 83% (I damage: damage of stress cross section loss < 2.5%).

II The probability of damage detection is greater than 91% (II damage: 2.5% or less than the stress cross section loss rate < 5%).

III The probability of damage detection is greater than 99% (III damage: 5% or less than the stress cross section loss rate < 9.5%).

Probability of exceeding limit damage probabilities: 100% (super damage: stress cross section loss rate > 9.5%)

Applicable environment:

A) The ambient temperature is -20 to +55 C.

B) Relative humidity: less than 95%RH (25 C)

C) Storage temperature environment: -40 ~ +60 C, relative humidity less than 95%


System topology :


System functions:

The data acquisition device and other ancillary facilities are conveniently installed at appropriate locations on the working site.

Wide range detection and high speed detection.

Through quantitative nondestructive detection and remote network communication, the combination of on-line monitoring technology and daily equipment management is realized.

24 hours continuous operation and remote monitoring, real-time warning, real-time and real-time monitoring of various hidden injury such as wire breaking, wear, rust and fatigue of wire ropes. It can also provide on-site detection data and various quantitative values of damage, and can make safety evaluation and print report.

The use of software can be run and achieve the integration and compatibility of other control operating systems.

It has mechanical anti vibration and anti electromagnetic interference function.

It realizes the sound and light alarm of damage scene and realizes the real-time alarm function of SMS.

It has waterproof, dustproof, oil resistant and moistureproof functions.

Provide software maintenance and continuous service.


Test report:

 

 

Contact information
  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Contact: manager Guo
  • Telegram: 0379-60691666
  • Mailbox: [email protected]
  • Site: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
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