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Automatic detection system for export type tower steel wire rope

[time: 2020-06-03]
Details


TST wire rope flaw detection (Engineering) system V3.0 For four / Six design of on-line and real-time automatic flaw detection for wire rope of hoisting tower crane, which can adapt different lifting forms to adjust and install flexibly. Create a three dimensional magnetic induction bridge and self balancing synchronous excitation technology integration. Use all day   Waiting for automatic monitoring mode is conducive to comprehensive and timely understanding of the use of wire rope in operation and ensuring production safety.


Name

Product model

Structural specification

Detection of rope diameter range

Number of wire ropes

TST Wire rope flaw detection (Engineering) system V3.0

KJ578

TS-G2104J/

TS-G2204J

20~80mm

Four rope landing

TS-G2106J/

TS-G2206J

20~80mm

Six rope landing


Product application site:

 

Product functional advantages:

1. quantitative qualitative detection:

Quantitative location detection

According to pattern recognition software, the damage types of internal and external fatigue, corrosion, wear and fracture of wire rope can be identified.

2. flaw detection

Electromagnetic induction signal to noise ratio: S/N > 85dB

3. wide distance flaw detection

Signal extraction distance 30mm above.

4. high speed flaw detection

Detection speed 30m/s

5. intelligent flaw detection

Intelligent automatic quantitative discrimination, classification and statistics of various internal and external injuries, and accurately assess the safety status of wire ropes.

6. big data cloud platforms

At the same time, it integrates data analysis technology such as Internet of things, big data, cloud computing and so on, so that the security monitoring information can be expanded from local to regional scale, and distributed end information will be integrated into the whole security information database, so as to achieve safety management without boundaries.


Specification parameter

System parameters:  

Electromagnetic induction signal to noise ratio: S/N > 85dB

Quantitative uncertainty of flaw detection: Less than or equal to 1.2 %

The signal has a distance of extraction. Zero ~ 30mm

Real time response time of flaw detection: Less than 0.5ms

Sustainable detection distance: >10km

Sensor dissipation power: <50mW

Reliability check cycle: >27 Ten thousand hours

Voltage and current:

A Rated working voltage: 5VDC

B Voltage fluctuation range: ( Four point seven five ~ Five point two five ) VDC

C Working current: Less than 200mA

  signal system

A Output signal: Six road

B Output signal voltage range: ( Zero ~ Five ) VDC

C) Working sensitivity: more or less. 1.0V/mT

Flaw detection capability:

I Probability of damage detection 83% ( I Damage: loss of stress cross section < 2.5% Injury)

II Probability of damage detection 91% ( II Injury: 2.5% or less Loss of stress cross section < 5% Injury)

III Probability of damage detection 99% ( III Injury: 5% or less Loss of stress cross section < 9.5% Injury)

Probability of exceeding limit damage probabilities: 100% (super damage: stress cross section loss rate) More than 9.5% )

Applicable environment:

A) Ambient temperature: -20 C ~ +55 C

B) Using relative humidity: Less than 95%RH ( 25 C )

C) Storage temperature environment: -40 C ~ +60 C Relative humidity Less than 95%


System topology


System functions:

The data acquisition device and other ancillary facilities are conveniently installed at appropriate locations on the working site.

Wide range detection and high speed detection.

Through quantitative nondestructive detection and remote network communication, the combination of on-line monitoring technology and daily equipment management is realized.

24 hours continuous operation and remote monitoring, real-time warning, real-time and real-time monitoring of various hidden injury such as wire breaking, wear, rust and fatigue of wire ropes. It can also provide the detection data and various quantitative quantities of damage, and can make safety. Status evaluation and on-site printing report.

The use of software can run independently and achieve the integration and compatibility of other control operating systems.

It has mechanical anti vibration and anti electromagnetic interference function.

It realizes the sound and light alarm of damage scene and realizes the real-time alarm function of SMS.

It has waterproof, dustproof, oil resistant and moistureproof functions.

Provide software maintenance and continuous service.


Test report:


 

 

Contact information
  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Contact: manager Guo
  • Telegram: 0379-60691666
  • Mailbox: [email protected]
  • Site: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
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