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  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Address: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
  • Contact: manager Guo
  • Tel: 0379-60691666
  • Mailbox: [email protected]

Portable elevator wire rope flaw detector

[time: 2020-06-03]
Details


TS-P51 series hoist wire rope flaw detection system is a set of flaw detection system designed and developed by the construction industry. This system is designed and manufactured for various kinds of damage, such as wire breaking, fatigue, rusting, abrasion, compression, distortion and so on, during the process of lifts wire rope. It is designed and manufactured for regular local flaw detection of the steel wire rope in service and vulnerable parts in service. It is suitable for carrying and holding, or is easy to remove or easy to be placed in time to facilitate transfer. It can accurately assess the safety status of hoist wire ropes and provide scientific judgement and reliable guarantee for the users. Authoritative authentication, TST magnetic technology with incomparable high accuracy and reliability makes elevator rope safety hidden trouble.

Product specification type:


System name

Model specification

Applicable rope width

TST Elevator wire rope flaw detection (rope arranging) system V3.0

TS-P5104

0~10cm

TS-P5106

0~18cm

TS-P5108

0~33cm

TS-P51T

Customize


Product application site:


 

 


TS-P51 Functional advantages of series products:

1. quantitative qualitative detection:

Quantitative location detection

According to pattern recognition software, the damage types of internal and external fatigue, corrosion, wear and fracture of wire rope can be identified.

2. flaw detection

Electromagnetic induction signal to noise ratio: S/N > 85dB

3. wide distance flaw detection

  Signal extraction distance 30mm Above

4. high speed flaw detection

  Detection speed 30m/s


5. intelligent flaw detection

  Intelligent automatic quantitative discrimination, classification and statistics of various internal and external injuries, accurately assess the safety status of wire ropes.

6. big data cloud platforms

At the same time, it integrates data analysis technology such as Internet of things, big data and cloud computing, so as to expand the security monitoring information from local to regional scale, and integrate distributed end information into the overall safety information database, so as to achieve safety management without boundaries.


Specification parameter

System parameters:  

Electromagnetic induction signal to noise ratio: S/N > 85dB

Quantitative uncertainty of flaw detection: Less than or equal to 1.2 %

The signal has a distance of extraction. Zero ~ 30mm

Real time response time of flaw detection: Less than 0.5ms

Sustainable detection distance: >10km

Sensor dissipation power: <50mW

Reliability check cycle: >27 Ten thousand hours

Voltage and current:

A Rated working voltage: 5VDC

B Voltage fluctuation range: ( Four point seven five ~ Five point two five ) VDC

C Working current: Less than 200mA

  signal system

A Output signal: Six road

B Output signal voltage range: ( Zero ~ Five ) VDC

C) Working sensitivity: more or less. 1.0V/mT

Flaw detection capability:

I Probability of damage detection 83% ( I Damage: loss of stress cross section < 2.5% Injury)

II Probability of damage detection 91% ( II Injury: 2.5% or less Loss of stress cross section < 5% Injury)

III Probability of damage detection 99% ( III Injury: 5% or less Loss of stress cross section < 9.5% Injury)

Probability of exceeding limit damage probabilities: 100% (super damage: stress cross section loss rate) More than 9.5% )

Applicable environment:

A) Ambient temperature: -20 C ~ +55 C

B) Using relative humidity: Less than 95%RH ( 25 C )

C) Storage temperature environment: -40 C ~ +60 C Relative humidity Less than 95%


System constitution


TST elevator wire rope flaw detection (rope arranging) system TS-P51 A series of magnetized bodies and detectors, data processing units, and inspection information services are finally formed.

TS-P51 series elevator wire rope magnetizing body

Excitation loading is used to exciter the wire rope to make the internal magnetic field of the wire rope orderly.

TS-P51 series elevator wire rope damage detection body

Magneto electric complementarity -- use " TST "Variable compensation sensor", build the "three dimensional magnetic induction bridge" flaw detection process device, capture the wire rope damage signal in real time, and extract the wire rope damage and hidden trouble under the interaction of electromagnetic loop and "damage magnetic field" electromagnetic induction.

Stroke measurement using high-precision photoelectric encoder to provide high-density sampling signal, accurately recording damage location information.

Data processing unit

Parsing recognition the kernel uses embedded processor to expand external capacity. RAM and Flash Memory Storage, high precision DAC Regulation, high speed and high precision. ADC Sampling, matching with embedded program, and demodulating, recognizing, analyzing and storing by digital model recognition model.

Information interconnection - Industrial Ethernet is used to achieve data information, instruction response and interconnection with the detection information service.

End of flaw detection information service

Notebook computer ---- Equipped TST Elevator wire rope flaw detection (rope arranging) system V3.0 Statistical analysis software: to achieve real-time detection of flaw detection, data analysis and storage of defects, quantitative discrimination of damage, comparison of historical data and printing of wire rope inspection reports.

 

Contact information
  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Contact: manager Guo
  • Telegram: 0379-60691666
  • Mailbox: [email protected]
  • Site: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
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