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Hello, welcome to Luoyang TST Flaw Detection Technology Co., Ltd.
Contact us
  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Address: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
  • Contact: manager Guo
  • Tel: 0379-60691666
  • Mailbox: [email protected]

P52 series portable elevator wire rope flaw detector

[time: 2019-07-02]
Details

TS-P52 series elevator wire rope flaw detection (rope arranging) system is a set of flaw detection system designed and developed for elevator industry. This system is designed and manufactured for various kinds of damage, such as wire breaking, fatigue, rusting, abrasion, compression, distortion and so on, during the process of elevator wire rope. It is designed and manufactured for regular local flaw detection of the steel wire rope in service and vulnerable parts in service. It can accurately assess the safety situation of elevator wire ropes and provide scientific judgement and reliable guarantee for the users. With the incomparable high accuracy and reliability, the safety and danger of elevator wire rope can not be hidden from the TST technology.

Product specification type:

System name

Model specification

Long span

Applicable rope diameter

Number of wire ropes

TST elevator wire rope flaw detection (rope arranging) system V3.0

TS-P52-B

105mm

6-18mm

1-4 root

TS-P52-A

200mm

6-24mm

1-6 root

TS-P52T

200mm Above

30mm Above

Customize

Product application site:

 


Functional advantages of TS-P52 series products:

1. quantitative qualitative detection:

Accurate quantitative positioning detection

According to pattern recognition software, the damage types of internal and external fatigue, corrosion, wear and fracture of wire rope can be identified.

2. accurate flaw detection

Electromagnetic induction signal to noise ratio: S/N > 85dB

3. wide distance flaw detection

Signal extraction distance 30mm above.

4. high speed flaw detection

Detection speed 30m/s

 

5. intelligent flaw detection

Intelligent automatic quantitative discrimination, classification and statistics of various internal and external injuries, and accurately assess the safety status of wire ropes.

6. big data cloud platforms

At the same time, it integrates data analysis technology such as Internet of things, big data and cloud computing, so as to expand the security monitoring information from local to regional scale, and integrate distributed end information into the overall safety information database, so as to achieve safety management without boundaries.

Specification parameter

System parameters:  

Electromagnetic induction signal to noise ratio: S/N > 85dB

The quantitative uncertainty of flaw detection is less than or equal to 1.2%.

Signal extraction distance: 0 ~ 30mm

Real time response time of flaw detection: less than 0.5ms

Sustainable detection distance: >104 M

Sensor dissipation power: <50mW

Reliability check cycle: >27X104h

Voltage and current:

A) rated working voltage: 5VDC

B) voltage fluctuation range: (4.75 ~ 5.25) VDC

C) working current: less than 200mA

Signal system

A) output signal: 6 way.

B) output signal voltage range: (0~5) VDC

C) working sensitivity: 1.0V/mT

 

Flaw detection capability:

I probabilities of injury > 83% (I damage: damage of stress cross section loss < 2.5%)

Second, damage detection probability > 91% (II damage: 2.5% or less stress cross section loss rate < 5% damage)

III probabilities of injury > 99% (III damage: 5% or less stress cross section loss rate < 9.5% damage)

Probability of exceeding limit damage probabilities: 100% (super damage: stress cross section loss rate > 9.5%)

Applicable environment:

A) ambient temperature: -20 C to +55 C

B) use relative humidity: less than 95%RH (25 C).

C) storage temperature environment: -40 to +60 C, relative humidity less than 95%

System constitution

 

TST the detection system for elevator wire rope is composed of TS-P51 series magnetizing body, detector, data processing unit and flaw detection information service.

L TS-P51 series elevator wire rope magnetizing body

 

Excitation loading The excitation of wire rope makes the internal magnetic field of wire ropes become orderly.

L TS-P51 series elevator rope damage detection body

 

Magnetoelectric complementarity By using the "TST variable compensation sensor", a three dimensional magnetic sensor bridge detection device is constructed to capture the damage signals of the steel wire in real time. The damage and hidden trouble of the wire rope are extracted under the interaction of the electromagnetic loop and the electromagnetic induction of the damage magnetic field.

Stroke measurement High precision optical encoder is used to provide high-density sampling signal and accurately record damage location information.

L data processing unit

 

Analytical identification The kernel uses embedded processor, external expansion capacity RAM and Flash Memory storage, high precision DAC control, high speed and high precision ADC sampling, and embedded program is used for logic demodulation, recognition, analysis and storage according to the digital model recognition model.

Information interconnection Industrial Ethernet is used to achieve data information, instruction response and interconnection with the information service of flaw detection.

L flaw detection information service end

Notebook computer The V3.0 statistical analysis software of the TST elevator wire rope flaw detection system is designed to realize real-time detection of flaw detection curves, analysis and storage of flaw detection data, quantitative discrimination of damage, comparison of historical data and printing of steel wire flaw detection reports.

 

Contact information
  • Luoyang TST Flaw Detection Technology Co., Ltd.
  • Contact: manager Guo
  • Telegram: 0379-60691666
  • Mailbox: [email protected]
  • Site: 4 level 3, No. 22 Binhe Road, Luoyang hi tech Zone.
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